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What role does relief play in Reel Adjustment?
A horsepower study by John Deere was conducted several
years ago. The bottom line result was if you "spin-grind
only", your equipment will run - at a MINIMUM -
with 16% more stress on the working systems, 100% of
the time. While the 16% more stress holds true when
setting with a "gap", look at the more significant
role the OEM design plays if contact is made during
the cutting process. See figures below.
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REQUIRED
HORSEPOWER & REEL ROTATION
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.002"
to .005" GAP
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 OEM
Relief
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0.75 hp per cutting unit
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 No
Relief
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0.87 hp per cutting unit
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CONTACT
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 OEM
Relief
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0.88 hp per cutting unit
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 No
Relief
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2.59 hp per cutting unit
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Note that a "reliefed"
reel with contact requires little more
horsepower than a "non-reliefed" reel with
no contact.
We would encourage you to take the minor amount of
extra time it may take to perform the complete grind
job and include the relief. This once labor intensive
process is now made especially efficient with the "hands-free
auto-index" systems of the Accu-series.
Relief grinding will, without question, minimize stress
on the engine and reel & traction hydraulic systems.
When looking at the big picture of scheduled maintenance,
most facilities are not in a race to make their $15k
to $45k investment cut grass. Proper maintenance schedules
and the use of new grinder technologies make the time
needed to correctly grind the reels a cost savings.
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